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小五金鈑金廠降本實(shí)錄：純電折彎機(jī)拉升毛利率40%的智能密碼
浙江某五金加工廠引入隴博智能科技有限公司的EP12-06純電折彎機(jī)后，小批量訂單毛利率從15%躍至55%：離線編程技術(shù)預(yù)存200組程序，換產(chǎn)時(shí)間從30分鐘壓縮至5分鐘；激光自動(dòng)對(duì)中系統(tǒng)定位偏差≤0.1mm，減少廢料損耗；每分鐘15次折彎速度使日產(chǎn)能突破3000件門鉸鏈。該設(shè)備支持0.5-10mm碳鋼、不銹鋼混合加工，上午處理0.8mm不銹鋼合頁，下午切換2mm黃銅裝飾件，參數(shù)自動(dòng)匹配。某智能鎖品牌臨時(shí)加單5000套時(shí)，48小時(shí)即完成交付。其故障預(yù)警系統(tǒng)通過電流監(jiān)測預(yù)測軸承磨損，非計(jì)劃停機(jī)減少90%。
After introducing the EP12-06 fully electric bending machine from Longbo Intelligent Technology Co., Ltd. to a certain hardware processing factory in Zhejiang Province, the gross profit margin for small-batch orders increased from 15% to 55%. The offline programming technology stores 200 sets of programs, reducing the changeover time from 30 minutes to 5 minutes. The laser automatic centering system has a positioning deviation of ≤ 0.1mm, reducing waste. The 15 times per minute bending speed enables the daily production capacity to exceed 3,000 door hinges. This equipment supports mixed processing of 0.5 - 10mm carbon steel and stainless steel. In the morning, it processes 0.8mm stainless steel hinges, and in the afternoon, it switches to 2mm brass decorative parts. The parameters are automatically matched. When a certain smart lock brand temporarily added 5,000 sets of orders, the delivery was completed within 48 hours. Its fault warning system predicts bearing wear through current monitoring, reducing unplanned downtime by 90%.
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